________________________________________________________________________________________

Home / Engines / Honda Engines / Honda GCV170

Honda GCV170 Troubleshooting

Engine Model: Honda GCV170
Engine Type: 4-cycle overhead valve 1-cylinder air-cooled gasoline engine
Total Displacement: 10.1 cu.in (166 cc)
Rated Engine Power: 4.8 Hp (3.6 kW) at 3600 rpm
Fuel System: Carburetor with butterfly valve

Engine will not start or starts up hard

No gasoline in tank - Add gasoline.
Low-quality gasoline - Use quality gasoline.
Air in the fuel lines - Bleed the fuel lines.
Spark plug wire connection are damaged - Inspect the spark plug wire connection, replace or repair.
Defective spark plug - Install new spark plug.
Fuel filter is plugged - Install new filter.
Brake pedal not pushed down - Push the brake pedal down.
Carburetor is not working properly - Inspect and adjust.
Low compression - Check and replace worn parts.
Unadjusted or worn throttle cable - Replace cable or adjust properly.

Unstable engine running

Clogged cooling fins - Need to clean or wash.
Defective ignition - Check ignition and replace faulty components.
Faulty or stuck choke cable - Change or clean the cable.
Air filter element is plugged - Change or clean air filter.
Fuel pump is faulty or clogged - Service or replace fuel pump.

Engine stops after starting

Spark plug is damaged - Install new spark plug.
Clogged or defective carburetor - Carburetor needs to be replaced or cleaned.
Ignition coil is faulty - Ignition coil should be replaced.
Bad or damaged valve springs - Valve springs need to be changed.
Valves are stuck - Clean the valves.

Engine overheating

Lack of engine oil - Add oil to the engine crankcase.
Engine overloaded - Reduce engine load.
Air intake screen is plugged - Need to clean or wash.
Carburetor is running lean - Use proper settings.
Ignition timing is wrong - Adjust ignition timing correctly.
Valve setting is improper - Set the valves correctly.

Engine knocks or noises

Stale fuel - Change fuel.
Engine is running overloaded - Reduce load.
Insufficient engine oil - Check and refill engine oil.
Low idle speed setting is not correct - Adjust the low idle speed.
Clogged or defective fuel pump - Service or replace fuel pump.
Main bearings or crankshaft wear - Replace crankshaft or bearings.
Incorrect valve clearance - Check and adjust.
Worn piston rings or cylinder bore - Change faulty parts.

Engine power is insufficient

Carburetor is incorrectly adjusted or clogged - Clean or correctly adjust carburetor.
Dirty air filter element - Service or change air filter.
Dirty or faulty fuel pump - Check fuel pump and replace if necessary.
Ignition failure - Check ignition and replace faulty components.
Defective cylinder head gasket - Replace the gasket as required.
Stuck or burned valves - Service or replace valves.
Worn or bent push rod - Install a new push rod.
Cylinder block components are damaged - Change defective components.
Oil filter element is clogged (if equipped) - Service or change oil filter.

Engine using too much gasoline

Insufficient throttle opening - Adjust or replace throttle cable.
Carburetor main jet adjustment is incorrect - Adjust the carburetor main jet correctly.
Spark plug is defective or loose - Tighten or replace spark plug.
Worn, stuck, or burned valves - Replace or clean valves.
Sleeve, piston, or rings are damaged - Replace defective components as required.
Valve clearance is incorrect - Adjust valve clearance according to specifications.

Engine using too much oil

Gaskets or seals may be damaged - Change worn parts according to specifications.
Worn valve stems and valve guides - Replace defective valves.
Piston rings are seized or worn - Change piston rings.
Scored cylinder liner or piston - Check piston and liner, change as required.
Breather hose or pipe is blocked - Replace or clean.

________________________________________________________________________________________

________________________________________________________________________________________

Engines Technical Specifications
BRIGGS 28S777 BRIGGS 31H777 BRIGGS 31P977 BRIGGS 31Q777
HONDA GC135 HONDA GCV160 HONDA GS190 HONDA GX340
KOHLER CH18S KOHLER CH680 KOHLER CV460S KOHLER SV735S
KUBOTA D1305 KUBOTA D1503 KUBOTA V1903 KUBOTA 2003T
MERCURY 150 MERCURY 175 XRI MARINER 135 MERCURY 200 EFI
KAWASAKI FH430V KAWASAKI FR600V KAWASAKI FX541V KAWASAKI FD611V
BMW M20B23 BMW M40B18 BMW M43B16 BMW M50B24TU
TOYOTA 3VZ-E TOYOTA 1AZ-FE TOYOTA 1G-FE TOYOTA 1JZ-GE
NISSAN HR12DE NISSAN A12 NISSAN A15 NISSAN CA18DET