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Home / Engines / Kubota Engines / Kubota D1703

Kubota D1703 Troubleshooting

Engine Model: Kubota D1703
Engine Type: 4-cycle vertical 3-cylinder water-cooled diesel engine
Total Displacement: 100.5 cu.in (1.7 L)
Rated Engine Power: 34.5 Hp (25.7 kW) at 3000 rpm
Fuel System: Indirect fuel injection

Engine hard to start or won't start

Clogged fuel filter - Replace filter element.
Air in fuel system - Bleed fuel system.
Faulty fuel injection nozzles - Change fuel injection nozzles.
Fuel injection pump is not working correctly - Rebuild or replace pump.
Valve timing is improper - Adjust or change timing gear.
Restricted fuel pipes - Clean or change fuel pipes.
Wrong injection timing - Use correct injection timing adjustment.
Damaged piston rings and cylinder - Replace defective parts.

Engine stalls after starting

Clogged fuel filter - Replace filter element.
Fuel injection pump is not operating properly - Replacement or repair required.
Clogged air filter - Install new air filter element.
Incorrect nozzle opening pressure - Set up as recommended.

Engine shuts off while running

Wrong setting of fuel injection pump timing - Check the fuel injection pump timing adjustment.
Dirty fuel filter - Replace filter element.
Engine is cold - Warm up engine as required.
Injection nozzles sticking or clogged - Repair or change injection nozzles.

Engine stalls when idle

Too low idle RPM - Adjust low idle speed.
Valve clearance is wrong - Check and adjust as required.
Fuel injection pump malfunctioning - Rebuild or replace pump.

Reduced engine power

Defective injection nozzle - If necessary, replace with a new nozzle.
Fuel hoses or lines are dirty - Fuel lines and hoses need to be cleaned.
Restricted intake air - Carry out maintenance on air filter.
Cylinder head gasket is blown - Install a new gasket.
Improper injection timing - Use correct injection timing adjustment.
Fuel injection pump is faulty - Change pump or rebuild it.
One of moving engine parts is faulty - Replace or repair damaged components.

Engine overheats

Radiator core is dirty or radiator cap is damaged - Clean radiator or change cap.
Insufficient coolant fluid - Refill to the correct level and inspect system for leaks.
Damaged or worn fan belt - Change as required.
Not enough engine oil - Add oil to the engine crankcase.
Cylinder head gasket is damaged - Install new cylinder head gasket.
Injection timing is wrong - Set the injection timing correctly.

Oil pressure too low

Engine oil insufficient - Check and refill the oil.
Oil pump is damaged - Repair or replace.
Oil filter element is dirty - Replace or service engine oil filter.
Stuck or worn relief valve - Replace or service relief valve.
Crankshaft bearing clearance is excessive - Test and replace or repair worn components.
Clearance of crankpin bearing is excessive - Check and change or repair defective parts.

Excessive oil consumption

External oil leaks: Seals or gaskets are wearing excessively - Change worn parts according to specifications.
Improper oil viscosity - Fill up with the proper oil viscosity.
Piston rings are stuck or worn - Piston rings need to be replaced.
Damaged valve guides or valve stems - Replace the valves.
Damaged pistons or cylinder liners - Check pistons and liners, change as required.

Engine knocking or noise

Engine is not warmed up to the required temperature - Warm up engine as required.
Insufficient engine oil - Need to add engine oil.
Timing of fuel injection pump is incorrect - Use the correct fuel injection pump timing adjustment.
Worn or broken pistons - Install new pistons.
Connecting rod is misaligned or defective - Connecting rod needs to be aligned or changed.

Starter turns slowly

Battery power is low - Charge the battery.
Battery drains quickly - Service charging system or change battery.
Disconnected wires or corroded battery terminals - Connect wiring properly or install new terminals.

Starter motor is not working

Battery is drained or worn - Recharge or change battery.
Battery cables are disconnected or improperly connected - Inspect cables and connect properly.
Low battery output - Battery needs to be recharged.
Starter motor is damaged - Repair or install a new starter.

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