________________________________________________________________________________________

Home / Outboard Engines / Mercury Engines / Mercury 10 Sea Pro

Mercury Sea Pro 10 Troubleshooting

Engine starts hard or won't start

Empty gas tank - Add gasoline.
Wrong grade of gasoline - Change gasoline.
Clogged fuel system - Remove clogging.
Damaged spark plug wiring connection - Check spark plug wiring connection, repair or change.
Faulty spark plug - Install new spark plug.
Plugged fuel filter - Fuel filter needs changing.
Carburetor is clogged - Clean the carburetor.
Fuel lines clogging - Fuel lines need to be cleaned.
Closed or restricted fuel tank air vent - Fuel tank air vent need to be opened or cleaned.
Lack of fuel pump pressure - Repair or change fuel pump.

Engine starts and stops immediately

Spark plug is damaged - Change spark plug.
Faulty or dirty carburetor - Clean or replace carburetor.
Damaged ignition coil - Install a new ignition coil.
Closed or restricted fuel tank air vent - Fuel tank air vent need to be opened or cleaned.
Low fuel pump pressure - Repair or change fuel pump.
Faulty thermal relief valve - Install new relief valve.

Engine runs unevenly

Ignition system malfunction - Check ignition and replace faulty components.
Clogged or damaged fuel pump - Clean or install new fuel pump.
Incorrect carburetor adjustment - Adjust carburetor idle mixture screw.
Restricted fuel lines - Clean fuel lines.
Closed or restricted fuel tank air vent - Fuel tank air vent need to be opened or cleaned.
Fuel filter is clogged - Fuel filter needs changing.
Gaskets are worn - Change gaskets.

Engine overheating

Engine is running overloaded - Reduce load.
Too lean carburetor mixture - Set the carburetor properly.
Ignition timing is incorrect - Ignition timing needs to be adjusted correctly.
Thermostat failure - Install new thermostat.
Water pump malfunction - Change water pump.

Engine noise or knocking

Low octane fuel - Change gasoline.
Engine overload - Reduce engine load.
Low idle speed set incorrectly - Adjust idle speed.
Dirty or damaged fuel pump - Test fuel pump and replace if necessary.
Crankshaft or main bearings are worn out - Worn parts replacement required.
Cylinder bore or piston rings are worn - Replace faulty components.

Engine loses power

Improperly or clogged carburetor - Adjust the carburetor properly or clean it.
Clogged or defective fuel pump - Test fuel pump and replace if necessary.
Ignition failure - Check ignition and replace faulty components.
Gaskets are worn - Replace gaskets.
Worn powerhead components - Defective parts need to be replaced.

Excessive fuel consumption

Improper adjustment of carburetor main jet - Adjust the carburetor main jet correctly.
Faulty or loose spark plug - Replace or tighten spark plug.
Rings, sleeve, or piston are damaged - Replace defective parts as required.

Trim motor is running but system can't move

Low oil level - Need to add the oil.
Pump assembly is faulty - Test pump and replace if necessary.
Leakage of manual release valve - Close the valve or change it.
Pump driveshaft or motor damaged - Replace worn component.

Trim does not fully up or down

Pump assembly faulty - Change pump.
Tilt ram piston ball is in wrong position - Service or repair.
Tilt ram piston O-ring is worn - Replace O-ring.
Oil level is insufficient - Need to add the oil.
Lower check valve not seating in port side trim ram - Install valve correctly.

________________________________________________________________________________________

________________________________________________________________________________________

Engines Technical Specifications
BMW M20B23 BMW M40B18 BMW M43B16 BMW M50B24TU
TOYOTA 3VZ-E TOYOTA 1AZ-FE TOYOTA 1G-FE TOYOTA 1JZ-GE
NISSAN HR12DE NISSAN A12 NISSAN A15 NISSAN CA18DET
BRIGGS 28S777 BRIGGS 31H777 BRIGGS 31P977 BRIGGS 31Q777
MERCURY 150 MERCURY 175 XRI MARINER 135 MERCURY 200 EFI
KAWASAKI FH430V KAWASAKI FR600V KAWASAKI FX541V KAWASAKI FD611V
HONDA GC135 HONDA GCV160 HONDA GS190 HONDA GX340
KUBOTA D1305 KUBOTA D1503 KUBOTA V1903 KUBOTA 2003T
KOHLER CH18S KOHLER CH680 KOHLER CV460S KOHLER SV735S