________________________________________________________________________________________

Home / Outboard Engines / Mercury Engines / Mercury 30 EFI

Mercury 30 EFI Troubleshooting

Engine will not start or starts up hard

Fuel tank is empty - Add fuel.
Wrong fuel grade - Change gasoline.
Air in the fuel pipes - Bleed the fuel pipes.
Damaged spark plug wiring connection - Inspect the spark plug wire connection, replace or repair.
Spark plug is damaged - Replace spark plug.
Dirty fuel filter - Replace fuel filter.
Clogged fuel lines - Fuel lines need to be cleaned.
Drained or faulty battery - Change or recharge battery.
Wiring harness connections are damaged - Check electrical wire harness connections.
Damaged ignition system - Replace defective components.
Defective pulse fuel pump - Change pulse fuel pump.
Electric fuel pump is faulty - Change electric fuel pump.
ECM failure - Change electronic control modul.

Engine starts but stalls immediately

Faulty spark plug - Change spark plug.
Ignition coil is faulty - Ignition coil should be replaced.
Damaged pulse fuel pump - Change pulse fuel pump as required.
Restrictions in fuel system - Fuel system need to be cleaned.
Final fuel filter is clogged - Change final filter.
Damaged electric fuel pump - Change electric fuel pump.

Irregular engine running

Defective ignition system - Inspect ignition system and change faulty parts.
Fuel pump is clogged or faulty - Check fuel pump and replace if necessary.
Dirty fuel lines - Clean fuel lines.
Dirty fuel filter - Fuel filter needs changing.

Engine overheated

Engine is running overloaded - Load reducing is recommended.
Ignition timing is incorrect - Ignition timing needs to be set properly.
Damaged thermostat - Change thermostat.
Water pump malfunction - Change water pump.

Engine knocking or noise

Low octane fuel - Use proper gasoline.
Engine is running overloaded - Reduce the load.
Low idle speed adjustment is incorrect - Need to adjust idle speed.
Clogged or defective fuel pump - Clean or replace fuel pump.
Worn crankshaft or main bearings - Have bearings or crankshaft replaced.
Damaged piston rings or cylinder bore - Change defective parts.

Engine loses power

Clogged or defective fuel pump - Clean or install new fuel pump.
Defective ignition system - Check ignition and replace faulty components.
Powerhead parts are damaged - Change defective components.
Stator, coil, or switch box defective - Replace faulty parts.
Compression is insufficient - Correct.
Fuel supply problem - Check and repair.
Manifold fuel leak - Leak must be repaired.
Vapor separator is flooded - Normalize vapor separator functions.

Excessive fuel consumption

Spark plug is faulty or loose - Replace or tighten spark plug.
Rings, sleeve, or piston are damaged - Replace defective components as required.
Engine is overloaded - Reduce the load.
Fuel injectors are dirty or defective - Clean or install new fuel injectors.

Trim motor runs but system does not move

Low oil level - Need to add the oil.
Damaged pump assembly - Inspect pump and change as required.
Leakage of manual release valve - Close the valve or change it.
Motor or pump driveshaft faulty - Change defective component.

Trim cannot be fully up or down

Defective pump assembly - Change pump.
Tilt ram piston ball is in wrong position - Clean or repair.
Damaged tilt ram piston O-ring - Replace O-ring.
Insufficient oil - Check and refill oil.
Lower check valve not seating in port side trim ram - Install valve correctly.

________________________________________________________________________________________

________________________________________________________________________________________

Engines Technical Specifications
BMW M20B23 BMW M40B18 BMW M43B16 BMW M50B24TU
TOYOTA 3VZ-E TOYOTA 1AZ-FE TOYOTA 1G-FE TOYOTA 1JZ-GE
NISSAN HR12DE NISSAN A12 NISSAN A15 NISSAN CA18DET
BRIGGS 28S777 BRIGGS 31H777 BRIGGS 31P977 BRIGGS 31Q777
MERCURY 150 MERCURY 175 XRI MARINER 135 MERCURY 200 EFI
KAWASAKI FH430V KAWASAKI FR600V KAWASAKI FX541V KAWASAKI FD611V
HONDA GC135 HONDA GCV160 HONDA GS190 HONDA GX340
KUBOTA D1305 KUBOTA D1503 KUBOTA V1903 KUBOTA 2003T
KOHLER CH18S KOHLER CH680 KOHLER CV460S KOHLER SV735S