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| Home / Car Engines / Toyota Engines / Toyota 2L |
Toyota 2L Engine Specifications
The Toyota 2L is a 2.4 L (2,446 cc, 149.3 cubic inches) four cylinders,
4-stroke water-cooled naturally aspirated internal combustion diesel
engine, manufactured by the Toyota Motor Corporation.
The engine has a cast-iron cylinder block with 92.0 mm (3.62 in)
cylinder bores and a 92.0 mm (3.62 in) piston stroke. Compression ratio
rating was 22.3:1. The motor has a cast iron cylinder head with a single
overhead camshaft (SOHC) with two valves per cylinder and indirect
injection design.
Later version the 2L-II is an upgrade of the 2L. The cylinder bore and
the piston stroke remains the same. The most significant change is that
the camshaft lifts the valve directly via tappet instead of a rocker
arm. The valve clearance is adjusted using shims.
The Toyota 2L produced from 76 PS (56 kW; 75 HP) at 4,000 rpm to 90 PS
(66 kW; 88 HP) at 4,200 rpm of maximum power and from 155 Nm (15.8 kgm,
114.2 ft-lb) at 2,400 rpm to 165 Nm (16.8 kgm, 121.6 ft-lb) at 2,400 rpm
of maximum torque.
Engine code identification:
2 - 2nd generation engine
L - Engine family
| GENERAL TECHNICAL DATA |
Engine model ............... 2l
Cylinder layout ............... Straight-4, vertical
Fuel type ............... Diesel
Production ............... No data available
Total displacement ............... 2.4 L, 2,446 cm3 (149.3 cubic inches)
Injection pump ............... Mechanical
Power adder ............... None
Rated power ............... From 76 PS (56 kW; 75 HP) at 4,000 rpm
to 90 PS (66 kW; 88 HP) at 4,200 rpm
Torque output ............... From 155 Nm (15.8 kgm, 114.2 ft-lb) at
2,400 rpm
to 165 Nm (16.8 kgm, 121.6 ft-lb) at 2,400 rpm
Firing (injection) order ............... 1-3-4-2
Dimensions (L x H x W) ............... No data available
Weight ...............
| CYLINDER BLOCK |
The cylinder block is made of cast iron. The crankshaft is supported by
five bearings on the inside of the crankcase. The crankshaft bearings
are made of aluminum alloy. The crankshaft is integrated with balance
weights which are cast along with it for balance.
The cylinder bore is 92.0 mm (3.62 in), piston stroke is 92.0 mm (3.62
in) and compression ratio rating is 22.3:1.
Cylinder block alloy ............... Cast iron
Compression ratio ............... 22.3:1
Cylinder bore ............... 92.0 mm (3.62 in)
Piston stroke ............... 92.0 mm (3.62 in)
Number of piston rings (compression / oil) ............... 2 / 1
Number of main bearings ............... 5
Cylinder bore inner diameter ............... 92.000-92.010 mm
(3.6220-3.62240 in)
Piston skirt diameter ............... 91.940-91.950 mm (3.6197-3.6201
in)
Piston ring groove clearance ............... First ...............
0.028-0.077 mm (0.0011-0.0030 in)
Second ............... 0.060-0.105 mm (0.0024-0.0041 in)
Oil ............... 0.030-0.070 mm (0.0012-0.0028 in)
Piston ring end gap ............... First ............... 0.350-0.450 mm
(0.0138-0.0177 in)
Second ............... 0.450-0.550 mm (0.0177-0.0217 in)
Oil ............... 0.200-0.500 mm (0.0079-0.0197 in)
Piston pin outer diameter ............... 27.000-27.012 mm (1.063-1.0635
in)
Connecting rod small end diameter (standard) ...............
27.008-27.020 mm (1.0633-1.0638 in)
Crankshaft main journal diameter ............... 61.985-62.000 mm
(2.4403-2.4409 in)
Crankpin diameter ............... 52.988-53.000 mm (2.0861-2.0866 in)
Main bearing cap tightening procedure and torque specs:
105 Nm; 10.5 kgm; 77 ft-lb
After securing bearing cap bolts, make sure crankshaft turns smoothly by
hand.
Connecting rod bearing nut
Step 1: 54 Nm; 5.5 kgm; 40 ft-lb
Step 2: Turn all bolts 90deg
Crankshaft pulley bolt
235 Nm; 24.0 kgm; 173 ft-lb
Flywheel
123 Nm; 12.5 kgm; 90 ft-lb
| CYLINDER HEAD |
Cylinder head alloy ............... Cast iron
Valve Arrangement ............... SOHC
Valves ............... 8 (2 valves per cylinder)
Intake valves diameter ............... No data available
Exhaust valves diameter ............... No data available
Intake valves length ............... 103.29-103.69 mm (4.0665-4.0823 in)
Exhaust valves length ............... 103.14-103.54 mm (4.0606-4.0764
in)
Intake valve stem diameter ............... 7.975-7.990 mm (0.314-0.3146
in
Exhaust valves stem diameter ............... 7.960-7.975 mm
(0.3134-0.314 in)
Camshaft journal diameter ............... 1st: 34.969-34.985 mm
(1.3767-1.3774 in)
Others: 27.969-27.985 mm (1.1011-1.1018 in)
Camshaft lobe height (intake) ............... 53.850-53.870 mm
(2.1201-2.1209 in)
Camshaft lobe height (exhaust) ............... 54.990-55.010 mm
(2.165-2.1657 in)
Head tightening procedure and torque specs:
Step 1: 78 Nm; 8.0 kgm; 58 ft-lb
Step 2: Turn all bolts 90deg
Step 3: Turn all bolts 90deg
Camshaft bearing cap
25 Nm; 2.5 kgm; 18 ft-lb
| MAINTENANCE DATA |
Valve clearance (Cold)
Intake valve ............... 0.20-0.30 mm (0.0079-0.0118 in)
Exhaust valve ............... 0.40-0.50 mm (0.0157-0.0197 in)
Compression pressure
Standard ............... 32.0 kg/m2 / 250 rpm
Minimum ............... 20.0 kg/m2 / 250 rpm
Compression differential limit between cylinders ............... 5.0
kg/m2 / 250 rpm
Oil system
Recommended engine oil ............... 10W-30 or 10W-40 (CF, CE or CD)
Engine oil capacity ............... 2WD:
With oil filter change: 6.0 l (6.3 US qts, 5.3 Imp.qts)
Without oil filter change: 5.1 l (5.2 US qts, 4.5 Imp.qts)
4WD:
With oil filter change: 6.5 l (6.9 US qts, 5.7 Imp.qts)
Without oil filter change: 5.7 l (6.0 US qts, 5.0 Imp.qts)
Fuel system
Nozzle opening pressure ............... New: 14,810-15,590 kPa (151-159
kg/cm2, 2,148-2,262 psi)
Reused: 14,220-15,200 kPa (145-155 kg/cm2, 2,062-2,205 psi)
Plunger stroke ............... With ACSD: 0.44-0.56 mm (0.0173-0.0220
in.)
Without ACSD: 0.84-0.96 mm (0.0331-0.0378 in.)
Idling ............... 650 - 750 rpm
| VEHICLE APPLICATIONS |
Model ............... Years Produced
Toyota Mark II ............... No data available
Toyota Chaser ............... No data available
Toyota Cresta ............... No data available
Toyota Cressida ............... No data available
Toyota Hiace ............... No data available
Toyota Hilux ............... No data available
Toyota Kijang ............... No data available
Toyota Blizzard ............... 1984-1990
Toyota Revo (Philippines) ............... No data available
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| Engines Technical Specifications |