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John Deere 3025E Troubleshooting
The
John Deere 3025E is a 4WD compact utility tractor from 3E series. This model was
manufactured between 2017 and 2021. The John Deere 3025E powerline components: a
100.2 cu.in (1.6L) Yanmar 3TNV88F 4-cycle three-cylinder direct injection
naturally aspirated liquid-cooled diesel engine with maximum power of 24.7 hp
(18.4 kW), and 2-range hydrostatic transmission with infinite forward and
reverse gears.
The engine has a high pressure common rail fuel system, forced
lubrication with trochoid pump, and air cleaner with dual dry element.
The maximum travel speed (forward and reverse): 14.1 mph (22.7 km/h) /
13 mph (21 km/h). The open center hydraulic system includes a dual gear
pump with fluid flow rate of 5.3 gpm (20.2 lpm). The hydraulic pressure
is 172 bar (2500 psi).
The John Deere 3025E is equipped with a power steering system, wet disc
brakes, 7.00x14 (AG) or 27x8.50-15 (Turf) front tires, and 11.2x24 (AG)
or 41x14.00-20 (Turf) rear tires. The wheelbase is 60" (1520 mm). The
tractor is compatible with a John Deere 300E front-end loader with lift
capacity to full height of 1186 lbs (537 kg) and breakout force of 1704
lbs (772 kg).
| Engine Troubleshooting |
| Engine is not starting or hard starting |
| Fuel filter plugging - Service the filter |
| Fuel shut-off valve closed - Open the fuel shut-off valve |
| Fuel lines leaking air - Tighten clamps, change faulty pipes |
| Clogged or damaged injectors - Inspect fuel injectors and replace if necessary |
| Fuel injection pump malfunctioning - Change or repair the pump |
| Bad cylinder compression - Inspect cylinder block and change defective components |
| Engine stops during operation |
| Engine is cold - Warm up engine as required |
| Fuel-line is leaking air - Retighten clamps, replace defective pipes |
| Irregular fuel injection - Adjust fuel injection timing |
| Dirty fuel filter element - Change filter element |
| Clogged fuel injectors - Change fuel injectors |
| Engine starts but then shuts off |
| Timing of fuel injection pump is not adjusted - Check and correct adjustments |
| Fuel filter is dirty - Clean or change the filter |
| Clogged or defective injector nozzles - Replace fuel injector nozzles |
| Fuel injection pump is damaged - Repair or replace injection pump |
| Dirty air cleaner - Install new cleaner element or replace it |
| Engine shuts off while idling |
| Incorrect low idle setting - Correct the settings |
| Fuel injection pump is defective - Replace injection pump or repair it |
| Fuel injector nozzles are dirty or defective - Check and change nozzles as required |
| Excessive valve clearance - Adjust valve clearance |
| Low coolant level - Fill the cooling system. Inspect the system for leaks |
| Cooling system is dirty or cooling parts are failed - Replace faulty parts or service cooling system |
| Engine oil level is insufficient - Check and refill engine oil |
| Worn fan belt or improper belt tension - Adjust belt tension properly or replace it |
| Thermostat malfunction - Check and change if necessary |
| Dirty or faulty injectors - Change fuel injectors |
| Incorrect fuel injection pressure - Correct the pressure settings |
| Dirty air filter element - Change or service air filter element |
| Clogged oil filter element - Replace or clean engine oil filter element |
| Diesel engine is overloaded - Change to lower gear or reduce load |
| The valve clearance is incorrect - Have it adjusted |
| Wrong adjustment of low idle speed - Correct low idle adjustment |
| Fuel hoses or pipes are clogged - Clean fuel pipes and hoses |
| Poor engine compression: Leaking or faulty valves - Have valves replaced |
| Abnormal engine noise or knocking |
| Timing of fuel injection pump is wrong - Check and correct adjustments |
| Fuel injector nozzles are dirty - Install a new set of well-balanced nozzles |
| Engine oil level low - Fill up the engine oil |
| Engine is not fully warmed up - Normalize the temperature by warming up the engine |
| Main bearings or crankshaft are worn out - Change or repair worn components |
| Damaged or defective piston rings - Have piston rings replaced |
| Loose flywheel screws - Check the flywheel screws and tighten as required |
| Oil leakage: Gaskets or seals are excessively worn - Replace defective parts |
| Crankcase oil too light - Use proper viscosity oil |
| Piston rings are seized or worn - Change piston rings |
| Valve stems or guides are damaged - Replace the valves |
| Pistons or cylinder liners are damaged - Check liners and pistons, install new components as required |
| Electrical System Troubleshooting |
| Battery is not charging |
| Battery bad cell - Battery change required |
| Bad battery cable harness - Inspect cables for malfunctions, repair or change |
| Loose or corroded terminals and cables - Clean or tighten terminals and cables |
| Worn belt or improperly adjusted belt tension - Adjust belt tension properly or change belt |
| Battery power is low - Charge the battery |
| Battery discharges quickly - Service charging system or install new battery |
| Damaged battery wiring harness - Inspect wiring for damage, replace or repair |
| Loose or corroded battery cables and terminals - Tighten or service cables and terminals |
| Battery voltage is low - Recharge the battery |
| Discharged or worn battery - Charge or change the battery |
| Starter motor is faulty - Starter needs to be replaced |
| Cables harness is improperly connected or disconnected - Inspect cables harness and reconnect it properly |
| Hydrostatic Transmission Troubleshooting |
| Hydrostatic transmission makes noise |
| Transmission oil level is too low or oil is dirty - Top up to proper level or change oil |
| Damaged or not adjusted speed control rod linkage - Adjust or replace control rod linkage |
| Faulty relief valve - Install a new relief valve |
| Transmission overload - Load needs to be reduced |
| Transmission components are worn or damaged - Change or repair damaged parts |
| Transmission fluid overheated |
| Insufficient oil supply - Add transmission oil as required |
| Transmission oil filter clogging - Change or service the transmission oil filter |
| Damaged or clogged cooling components - Check all cooling components and clean or replace if required |
| Transmission is under excessive load - Reduce loading |
| Insufficient oil supply - Check transmission oil level and add oil as required |
| Low charge pressure - Test charge pressure |
| Worn or damaged relief valve - Replace valve as required |
| Worn gaskets or seals - Change defective seal or gaskets |
| High pressure inside the transmission case - Change or repair damaged parts |
| Plugged transmission fluid return tube - Inspect tube and service if required |
| Hydraulics Troubleshooting |
| Hydraulic system overheated |
| Incorrect hydraulic system pressure setting - Change the pressure settings |
| Main relief valve failure or incorrect setting - Adjust relief valve or change if required |
| Hydraulic oil contamination - Change the oil |
| Air trapped in the hydraulic system - Inspect the suction pipe, fittings, and pump seals |
| Hydraulic oil pressure is low |
| Not enough hydraulic oil in the system - Fill the hydraulic system with oil |
| Dirty hydraulic oil filter - Hydraulic filter maintenance required |
| Defective hydraulic pump - Test the pump flow rate and change pump if required |
| Defective or incorrect setting hydraulic control valve block - Change or adjust correctly |
| Defective hydraulic cylinder - Inspect cylinder parts for wear or damage and replace if required |
| Hydraulic piping leaks - Inspect hydraulic system for leaks and repair it |
| Three-point hitch lifting is too slow or cannot be lifted |
| Hydraulic oil level is low - Add oil to the hydraulic system |
| Cold oil in hydraulic system - Wait for oil to warm up |
| Hydraulic fluid filter is clogged - Replace filter element or clean if required |
| Defective hydraulic pump - Check the pump capacity and replace pump if required |
| Unadjusted or defective main relief valve - Set up or change the relief valve |
| Damaged or incorrect adjusted hydraulic spool valve - Adjust correctly or replace |
| Broken hydraulic cylinder - Inspect cylinder parts for wear or damage and replace if required |
| Broken or disconnected suction line - Connect or replace |
| 3-point hitch lowers slowly or won't lower |
| Hydraulic spool valve block is not set properly or defective - Replace or adjust properly |
| Hydraulic cylinder malfunction - Check the cylinder components for damage or wear and change if necessary |
| Worn lift arm shaft - Install a new shaft |
| Internal mechanical malfunction with hitch - Replace faulty or worn hitch parts |
| Hitch jerks when drop or lift |
| Air leaks in hydraulic system - Check the pump seals, suction pipe, and fittings |
| Hydraulic oil is contaminated - Fill up with fresh hydraulic oil |
| Hydraulic pump malfunction - Test pump performance and replace pump if necessary |
| Hydraulic control valve block is not set properly or defective - Adjust properly or replace |
| Broken hydraulic cylinder - Inspect the cylinder components for damage or wear and change if required |
| Steering System Troubleshooting |
| Steering wheel is difficult to turn |
| Steering column is broken or incorrectly fitted - Steering column needs to be refit correctly or replaced |
| Aeration in steering system - Bleed the system of air |
| Not adjusted toe-in - Check and adjust toe-in |
| Tires are improperly inflated - Inflate as necessary |
| Hydraulic steering pump is defective - Repair or change steering pump |
| Worn or damaged power steering control valve - Replace or repair steering valve as required |
| Relief valve malfunction or seizing - Service or replace the relief valve |
| Low steering fluid level - Fill the steering system with fluid |
| Steering system has oil leaks - Tighten the steering hose and pipe joints |
| Steering wheel has too much free-play |
| Worn steering column coupling or shaft - Change faulty component |
| Defective or worn power steering control valve - Repair or change the steering valve |
| Steering pump is worn - Check the steering pump and replace if necessary |
| Steering tie-rod ends or linkage are defective - Change failed component |
| Tractor pulls to right or left |
| Tires are not correctly inflated - Inflate tires as necessary |
| Improper toe-in adjustment - Adjust toe-in correctly |
| Worn or faulty steering tie-rod ends or linkage - Replace failed component |
| Faulty or worn power steering control valve - Change or repair steering valve if required |
| Damaged steering cylinder - Repair or change steering cylinder |
| Front hub bearings are incorrectly adjusted or worn - Change or adjust bearings correctly |
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| Farm Tractors Technical Specifications |
